Level measuring instruments supplier factory today: Effective Echo Management- Pulse radar technology generates echoes at certain time intervals. This feature enables radar sensors to handle echoes and distinguish echoes. A common occurrence in complex process vessels and solid material silos. This capability greatly enhances the accuracy of measurements in situations where traditional methods may struggle. The versatility and dependability of radar level measurement make it suitable for a range of applications. Here are some important areas where radar sensors excel- Process Tanks-In industries, radar level sensors are deployed to monitor levels in process tanks. Whether its chemicals, petroleum products or water treatment facilities radar sensors provide real time data to optimize process control. Storage Tanks- Large scale storage tanks require precise level monitoring to efficiently manage inventory and prevent overfilling or underfilling. Radar sensors are the trusted choice for maintaining inventory balance. See extra info on level measurement instrument.
The radar level gauge works by electromagnetic waves. Its working principle is to measure the specific liquid level by transmitting electromagnetic waves to the measured target. After the electromagnetic waves are emitted, they are reflected by the medium. For the radar level gauge, its key function is to ensure that it can transmit magnetrol guided wave radar signals smoothly. In our industrial production site, interference often occurs, so which interference sources will affect the measurement of the radar level gauge? let’s see.
KD-UZC-E type magnetic-sensitive electronic two-color level meter is made of high-quality stainless steel and imported electronic components. The display part adopts high-brightness LED two-color light-emitting tube, which forms a columnar display screen. The level of the measured liquid level is displayed through the red and green changes of the LED light column. High display brightness, long visual distance, clear ruler, large display Angle, adjustable brightness, the product is more visual, intelligent and other characteristics.
If the radar level meter is unreasonably selected, the interference echo cannot be handled well, and the reliability of the instrument will be reduced. Therefore, the following factors should be considered when selecting a radar level meter: Conductivity and dielectric constant of the measured medium. The measured medium is a conductive liquid or a liquid with a dielectric constant above 4. Generally, a common radar is selected. Liquids with small dielectric constants (dielectric constants below 2) and some conductive solids often use precision radars or guided wave radars due to the large amount of interference echoes.
The key components are made of high-quality materials, which have strong corrosion resistance and can adapt to highly corrosive environments. Low power consumption, can use solar power to supply power, no need to build water level wells, adapt to various geographical environments, no impact on water flow, and more convenient installation and maintenance. The parameter setting is convenient, and the false echo from the liquid surface to the antenna can be automatically identified by the software carried by itself to eliminate the interference.
An important part of steam generation is the quality of the steam generated. Maintaining water quality in the boiler within design parameters ensures the highest quality steam possible while minimizing blowdown of the boiler, both of which improve energy and resource management. Continuous or manual blowdown of the boiler minimizes scale accumulation and corrosion resulting from impurities in the water. The blowdown provides a means of accommodating liquid and impurities from the boiler, with the latter facilitating energy recovery through the use of flash steam. Find more information at https://www.kaidi86.com/.
So what can be done about these difficulties? Under the condition of strong dust, on the one hand, the radar with high transmitting energy can be selected, on the other hand, the measurement software with continuous measurement algorithm of wave-loss waiting can be selected. When the radar encounters strong dust, it will not misjudge the measurement result even if the radar loses wave for a short time. After entering the state of continuous measurement algorithm, if the reflection wave of real material surface can be recognized within the set waiting time, the correct measurement value of material surface can be obtained. In the past, only a few foreign radars have this function. At present, there are also domestic radars with this function, and the practical application effect is very good.
KAIDI level transmitter manufacturer is dedicated in providing complete customized solutions for a wide range of industrial automation process applications – in material level, liquid flow, pressure and temperature. We are constantly developing and innovating, our core vision – “to provide solutions that exceed customers’ expectations. In 2012, the company successfully expanded its operations both locally and internationally, achieving global success and recognition for quality fork type level switch, magnetic level gauge products and services. The Magnetic Level Gauge all use vacuum tube technology, with a lifespan of 3-5 years, and protection grade is up to IP68, not easy to fade.
For the ultrasonic instrument that continuously measures the liquid level, when the temperature of the liquid to be measured changes greatly, the change of the propagation speed of the sound wave should be compensated. The connecting cable between the detector and the converter should take anti-electromagnetic interference measures. The structure of the ultrasonic level sensor should be determined according to the process requirements and on-site working conditions.
The second case is that, in order to ensure the fluidity of crude oil, offshore oil platforms usually use hot medium oil heating pipes to heat the crude oil to ensure that it is stored within a certain temperature range. As the crude oil in the lower tank contains a small amount of water, some of the bottom water will precipitate out of the bilge water after standing, and the water vapor will evaporate during the continuous heating process. The water vapor condenses on the antenna at the top of the tank to form water droplets, causing a strong false signal at the top. Therefore, false signals are suppressed within 0~0.25m and the suppression line is set to 120dB to avoid false signals caused by water vapor condensation and level jumps at the top. In response to this situation, after on-site analysis and research tests decided to do a good job of pre-dewatering treatment, the water content of the crude oil in the lower tank is controlled at less than 0.5%, the heating temperature of the crude oil tank is controlled so that the crude oil in the tank is lower than 65 ℃, and the instrumentation is covered with thermal insulation materials on the outside, etc. Through the above measures, the phenomenon of level jumping caused by the formation of condensation at the antenna of the radar liquid level meter is eliminated.
