Best rated level measurement instrument factory: The emergence of IIoT-enabled radar sensors represents a shift in how industries operate. These sensors are no longer data providers- they now function as nodes within interconnected industrial ecosystems. Here are some key aspects that highlight their enhanced capabilities: Real time Data Monitoring- IIoT-enabled radar sensors continuously collect and transmit real time data regarding material levels. This data is not limited to displays and can be accessed securely from virtually anywhere through network connections. Find extra information at level measuring devices.
Any appreciable gain in boiler feedwater achieved through the process reduces the amount of energy (fuel) required at the boiler— in fact, every 10.8°F (6°C) rise in boiler feedwater amounts to a one percent savings in fuel cost. Inadequate level controls can inhibit the deaeration process (level too high) or reduce/shutdown feedwater flow to the boiler (level too low). The former affects hardware longevity and efficiency, while the latter risks production losses and possible damage to pumps.
Secondly, in cement production, material level measurement encountered another difficulty is strong dust interference, especially pneumatic conveying powder silo, dust flying when feeding, low visibility, laser level meter and high energy ultrasonic level meter can not be measured, although radar level meter at this time can receive part of the surface echo. But the echo signal was also weakened. In addition, due to the uneven surface of the radar echo is refracted, will also lead to the existence of radar echo; In addition, there are some conditions from the bottom to the bin inflation, so that the material surface loose, material level measurement is more difficult.
Application conditions, application conditions generally include calm liquid level, slightly fluctuating surface, turbulent surface, with stirring, with foam and so on. The more complex the conditions, the more interference echoes, and the smaller the actual measured range. In a complex environment, a precision radar with strong ability to deal with interference echoes or an antenna with a larger size should be selected.
The electromagnetic wave emitted during measurement can pass through the vacuum, no transmission medium is required, and the anti-interference ability is strong, and it is not affected by temperature, wind, water vapor, water mist, rain, etc. It can be used for liquid level measurement of almost all liquids, and can be continuously measured on-line unattended. Large measurement range, high precision, mature technology and stable performance.
There is AC interference and the voltage is high. For example, for the radar level meter used in the production line, the power supply requirement is 24VDC (typical value), but in the on-site measurement, it is found that the power supply is displayed as 27.2V, which is significantly higher than 24VDC, resulting in a large measurement result and even a radar level meter. crash phenomenon. The installation position of the radar level meter is incorrect, which leads to deviations in the measurement. For example, the accumulation of aggregates in the transfer bin is a “mountain”-shaped cone, but only one radar level meter is installed near the discharge port of the return belt. , the installation position is too close to the discharge opening of the return belt, and at the same time, it is too far from the discharge opening of the feeding belt on both sides. Just below the radar level meter is the drop point of the return belt. If the distance is too close, the aggregate in the falling process will interfere with the radar level meter and form false reflections.
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Humidity interference, when the humidity increases, it will cause the insulator resistance to decrease, the dielectric constant to increase, the skeleton to be fluffy, and the resistance to increase, resulting in an increase in leakage current and changes in capacitance and inductance. Also, it softens the colloid and reduces measurement accuracy. Chemical interference, chemical interference usually refers to some corrosive gases, such as acids and alkalis. The long-term action of these gases will not only damage the instrument and internal components, but also conduct electricity with the metal, affecting the normal operation of the radar level transmitter.
Working principle: Working principle of radar level gauge: UHF electromagnetic waves are transmitted to the liquid level of the container under test through the cable or antenna. When the electromagnetic wave touches the liquid level and is reflected back, the instrument detects the time difference between the initial wave and the echo, thereby calculating the liquid level height. Select guided wave radar or airborne radar according to the dielectric constant and measurement length of the measured medium.
