Car ignition coil factory in China: A modern ignition coil just looks like a rubber boot that slips onto its spark plug. Up top, there’s an electrical connector for receiving voltage and some threads to mount it securely on the engine. If you were to dissect the component, however, you would find several meters of tightly wound copper wiring that make up the coil pack. These are wrapped around an iron core which receives the 12V current to serve as an electromagnet. The energy stored in the magnetic field of the core is the energy that is transferred to the spark plug. Lastly, the whole coil pack is embedded in a resin insulator to prevent short-circuiting. The ignition coil uses a principle known as Faraday’s law of induction to produce incredible amounts of power, and the same law applies when constructing electric motors as well as generators. Discover even more information at ignition coil manufacturers.
The car coil itself is a transformer, which is like a transformer in a household appliance. When the voltage changes within a specified range, the transformer will not be burned. Usually, the burning of the transformer occurs when the transformer is overloaded. When solving this problem, we must try to find out the cause of the excessive load or the aging of the components. If there is no fire or weak sparks that suddenly occur during driving, an infrared thermometer or hand touch can be used to determine whether the car coil or the ignition module has an internal short circuit or open circuit fault. When the fault is judged, it can also be restarted. Ignition coil manufacturer has more than 30 years of production experience.
In the same way that increasing the speed of movement of a magnetic field across a coil of wire will increase the voltage induced into the coil, if a collapsing magnetic field can be made to collapse more rapidly, this will induce a higher voltage. Additionally, a higher voltage can also be induced into the coil if the number of windings in the coil is increased. Mutual inductance and transformer action: If two coils of wire are placed next to or around each other and an electric current is used to create a magnetic field around one coil (which we call the primary winding), the magnetic field will also surround the second coil (or secondary winding). When the electric current is switched off and the magnetic field then collapses, it will induce a voltage into both the primary and the secondary windings.
The first coil-based ignition system is credited to the American inventor Charles Kettering, who developed a coil ignition system for a major vehicle manufacturer around 1910/1911. For the first time, he devised an electrical system that powered the starter motor and ignition at the same time. The battery, a generator and a more complete vehicle electrical system provided a relatively stable electrical supply to the ignition coil. The Kettering system used a single ignition coil to produce a high voltage, which was passed to a rotor arm that effectively pointed the voltage to a series of electrical contacts located in the distributor assembly (one contact for each cylinder). These contacts were then connected by spark plug wires to the spark plugs in a sequence that made it possible to distribute the high voltage to the spark plugs in the correct cylinder firing order.
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These multiple-coil-pack-systems are much more reliable than the distributors of the past, but individual ignition coils can still fail over time and lead to an engine misfire condition. When a cylinder misfires, that means the fuel inside it is not burning at the correct time or not burning at all. This is also sometimes referred to as a dead cylinder. Prolonged misfiring can lead to larger problems like warped piston rods or corrosion inside the cylinder wall. It can also cause unburned fuel to leak into your exhaust system, which is bad for the environment and worse for your car’s catalytic converters. Once identified, a misfire should be addressed as soon as possible.
